Key Points for Selecting Hydraulic Fittings

Hydraulic fittings are a type of fitting commonly used to connect metal or plastic pipes, especially in hydraulic systems, pneumatic systems, and some water systems. Here is a hydraulic fitting selection guide, selecting the right hydraulic fittings is crucial for ensuring the reliability and performance of the system.

Various types of hydraulic fittings
Material Selection:
  • Stainless Steel. It is suitable for corrosion resistance and high temperature environments, such as food processing and chemical industries.
  • Carbon Steel. It is suitable for general water and gas transfer, with good mechanical strength and cost-effectiveness
Thread Size:

Usually ranging from 1/8" to 4" (NPT), including 1/8", 1/4", 3/8", 1/2", 3/4", 1", 1-1/4", 1-1/2", 2", 2-1/2", 3", 4". These sizes are defined based on nominal pipe diameter.

Pressure Rating:

Common pressure ratings include 2000LB, 3000LB, 6000LB, corresponding to the use requirements of fittings under different pressures.

Connection Types:
Table 1: Forged Fitting Types and Specific Connection Method
Type Specific Method
Hex nipple Male thread + hexagon shape
Hex head bushing One end female thread + one end male thread
Union Used for rotatable thread connection
Full coupling Both ends equipped with female threads
Half coupling One end female thread + one end smooth or other form of interface
Boss Conversion of pipes of different sizes or types
Swage nipple Connecting two pipe sections of different diameters
45° elbow Both ends have female threads, achieving a 45° directional change
90° elbow Both ends have female threads, achieving a 90° directional change
Tee Connection with three ports, all equipped with female threads
Cross Connection with four ports, all equipped with female threads
Cap Installed at the end of a closed pipe, with female thread connection
Hex head plug Male thread + hex head plug
Square head plug Male thread + square head plug
Round head plug Male thread + round head plug

By following the above selection guide, you can select the forged fittings that best suit the specific application requirements. It is recommended to refer to the product specifications and performance data during the selection process to ensure that the selected fittings fully meet the technical and safety requirements of the system. If you encounter any problems that cannot be resolved, please feel free to contact us.