Ozone Generator Installation Steps

Installation & Precautions

The ozone generator installation needs to follow certain installation rules. You should pay attention to avoid situations that may cause the ozone generator to malfunction. Accurate installation procedure allows the ozone generator to be put into operation quickly, improving production efficiency. We have organized a comprehensive installation process for your reference to ensure proper installation.

Ozone Generator Installation Steps

Determine Installation Location
Please ensure that the ozone generator is installed in a proper location, without causing interference to the normal operation of the equipment and the surrounding environment. Also, do not install the equipment in flammable or explosive areas, and maintain good ventilation around the equipment.
- Ozone Generator for Space Disinfection
  Portable ozone generator and vertical ozone generator. To ensure that ozone can be evenly distributed throughout the entire treatment area, typically, these ozone generators are installed in the center of the space or in multiple corners to help achieve a more uniform distribution.
  
  Wall-mounted ozone generator. It is usually recommended to install the wall-mounted ozone generator at a height of about 1.8–2.2 m above the ground, which helps ozone to mix better with the air and improve purification efficiency.
  
  Portable ozone generator
  
  Vertical ozone generator
  
  Wall-mounted ozone generator
- Ozone generator for water treatment
  Usually used in conjunction with mixing pumps and tanks, they are installed near the water treatment areas to reduce ozone delivery distance and potential ozone loss.
  
  Ozone generator for sewage treatment
  
  Ozone generator for water treatment
  
  Ozone generator for pool water disinfection
  
  Ozone generator for aquaculture
- Ozone generator for space and water treatment
  You may choose a proper location for installation according to the actual application conditions, for example, in swimming pool facilities, it can be installed near the pool and air conditioning systems.
  
  Ozone generator for fruit washing
  
  Ozone generator for agricultural irrigation
- Ozone generator for pipeline ventilation
  Ventilation duct. Introduce the ozone generated by the ozone generator into the air duct of the central air conditioning system, use the air in the space to transport ozone to the workshop or workshop that needs disinfection, and then send it to the clean area. Or directly add ozone to the sterilization space, disperse ozone in the clean area through multi-point design.
  
  Kitchen fume duct. Generally installed in a wall-mounted manner, just simply connects the ozone outlet pipe to the fume duct. The ozone generator is better installed with an electrostatic filter before installation.
  
  Ozone generator installed in ventilation ducts
  
  Ozone generator installed in kitchen fume ducts
Connect Power Supply
Properly connect the ozone generator to the power supply to ensure the equipment operates correctly. Before connecting to the power supply, ensure that the voltage and frequency match between the equipment and power supply, and adhere to relevant electrical safety regulations.
Setting Parameters
According to the user manual or the characteristics of the equipment, correctly set the parameters of the ozone generator to meet the user's needs. Please ensure the accuracy and reasonableness of the parameter settings to avoid excessive ozone production or too low ozone concentration.
Testing Operation
After completing the installation steps, perform a test run of the equipment. Through the test run, you can further verify the normal operation and effectiveness of the equipment, and make adjustments and optimizations if necessary.

Environmental Requirements for Ozone Generator Use

Indoor areas should be free of flammable and explosive gases and conductive dust. It is prohibited to install in areas with ammonia leakage or explosion risks. Indoors should have a 220V/50Hz AC power supply, and some ozone equipment also require a 380V/50Hz three-phase four-wire AC power supply.
Environmental temperature requirements: -10 °C to 33 °C
Environmental humidity requirements: ≤ 70%
Place the ozone generator in a ventilated, dry place, and there should be no corrosive gases or liquids in the room.

Precautions for Ozone Generators

The equipment must be placed in an oil-free, clean air, and dry place to extend the service life of the equipment.
Handle with care when using, and do not throw or place randomly.
When the equipment is used for water treatment, the ozone outlet must be connected to a check valve (Note: Check valves have positive and negative directions. Before connecting the check valve, check for ozone output. If there is no ozone, it means the check valve is connected in the wrong direction), to prevent backflow of water into the equipment, damaging the equipment. (Preventing backflow cannot guarantee that water will not return to the ozone machine, it can only temporarily prevent high-flow water from flowing back. If necessary, it is best to install a manual valve).
It is forbidden to place the ozone generator in the disinfection area. For safety reasons, the equipment should have a separate working area, and the ozone gas should be transported to the disinfection or chemical reaction area through a silicone hose.
The equipment must be inspected and maintained on a daily basis. If any abnormalities are found, the equipment should be shut down immediately, the cause identified, and dealt with before resuming use.
Before use, the machine equipment must be properly grounded to prevent lightning. It is best to unplug the power plug when not in use.
Select the right ozone disinfection machine according to the working environment and operating requirements.
If the equipment is not in use for a long time, the inside and outside of the machine must be cleaned and placed in a well-ventilated and dry place to prevent moisture damage.
To prevent the machine from getting damp and to better maintain the equipment, turn on the ozone generator switch for more than three hours a week to clean the water vapor inside the machine.
Install the equipment in a dry and spacious place for heat dissipation and maintenance.
Ensure that the electrical, gas, and water inlet and outlet pipelines are connected correctly.
The capacity of the circuit used meets the requirements to ensure the elimination of fire hazards.
High voltage danger, do not wash the equipment with water.
Do not place it near a substation.
Stay away from high voltage lines.
The ground should not be damp.
There should be a certain space ( ≥ 300 mm ) around the equipment.
Do not use this product near high-precision electronic devices, as electromagnetic interference may cause misoperation and other issues with high-precision electronic devices. Pay special attention near the following devices: hearing aids, pacemakers and other medical electronic devices, fire detectors, and other precision automatic control devices.
Do not disassemble or modify this product, as it may cause damage, leakage, and circuit failure.
Avoid excessive moisture, as water or other liquids entering this product may cause leakage and malfunctions.
Avoid using volatile solutions or organic solvents to wipe the equipment, as it may damage the surface of the equipment.
Qualified special grounding wire, safe and reliable grounding, and the use of circuits with adequate capacity are required to ensure the elimination of fire hazards.
Equipment installation personnel must be trained before they can start maintenance.
When using ozone, it is strictly forbidden for staff to work in high-concentration ozone environments. Staff working in spaces with ozone concentrations exceeding relevant standards must have protective measures in place.
Remember, equipment maintenance or repairs must be carried out in a power-off and pressure-release state to ensure personnel safety during maintenance.