1 injector, 3 titanium alloy aerator discs, and a gas-liquid mixing pump

Ozone Generator Accessories for Improving Ozone Dissolution Efficiency

In practical applications, ozone generators often need to be equipped with various ozone generator accessories to improve the overall efficiency and effectiveness of the system. These include PVDF ozone venturi injectors, titanium alloy aerator discs, and gas-liquid mixing pumps.

PVDF ozone venturi injector is a type of nozzle with good corrosion resistance. It is usually used in medium and small ozone generators to mix ozone gas with water to produce dissolved ozone. Aerator disc evenly disperses ozone gas into the water through holes, thereby achieving gas dissolution. It is commonly used in high-concentration ozone generators. Gas-liquid mixing pump works by pumping gas and liquid together into the mixing chamber, and then using fluid dynamics to quickly disperse the gas into the liquid. It is usually suitable for large ozone generators for handling large amounts of water.

  • Specifications
  • Working Principle
  • Videos
Specification
  • Different specifications of PVDF ozone venturi injectors

    PVDF ozone venturi injector

  • 3 titanium alloy aerator discs

    Titanium alloy aerator disc

  • A gas liquid mixing pump

    Gas-liquid mixing pump

Different specifications of PVDF ozone venturi injectors
  • It is divided into 1/4", 1/2", 3/4", 1", 1.5" and 2" water pipe injectors.
  • It is suitable for use with flow rates of 0.1–50 tons per hour.
  • Injectors with a size below 1.5 inches come with a built-in check valve, while a separate check valve is provided for 2-inch injectors.

Technical Specifications

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Table 1: PVDF Ozone Venturi Injector Technical specifications
Model A12057 A25100 A25152 A32235 A48275 A58295
Specifications DN-15 DN-20 DN-25 DN-32 DN-40 DN-50
Size 1/4" 1/2" 3/4" 1" 1-1/2" 2"
Water Pressure (MPa) 0.1–0.2 0.25–0.4 0.25–0.5 0.25–0.5 0.25–0.6 0.3–0.7
Inspiratory Capacity (m3/h) 1–3 4–7 7.5–10 11–15 22–30 37–49
Overall Length (mm) 57 100 152 230 275 295
Water Flow (m3/h) 0.05–0.2 0.2–1 1–3 3–10 10–25 25–50
Material PVDF PVDF PVDF PVDF PVDF PVDF
Note:
1. The total length includes the size of the male threads at both ends.
2. The water flow rate and air intake volume in the table are reference values, greatly affected by factors such as environment and fluid quality, for reference only.
3. As the gas volume is related to temperature, pressure, and humidity, for the purpose of comparison, the commonly referred volume flow rate is at standard conditions (temperature of 20 °C , pressure of 0.101 MPa , relative humidity of 65%), where the flow rate is measured in Nm3/h, with "N" representing standard conditions.
4. The injector produced by our factory is named according to the size of the water pipe (the male thread of the injector is compatible with standard parts on the market).

Applications

  • An adjustable valve is added to the air intake port to adjust the air intake volume. It can efficiently aerate sewage, increasing the required dissolved oxygen in sewage treatment and removing some BOD.
  • When there is return sludge flux, it reduces the load on the subsequent treatment facilities.
  • When used in a biological contact oxidation tank, it replaces traditional biochemical aeration methods, eliminating the need for complex air blower piping systems and aeration devices like aerators.
  • Applied in aquaculture, it can effectively improve the conversion efficiency of oxygen per unit power.
3 titanium alloy aerator discs
  • It can be regenerated online, easy to clean, and has a long service life.
  • It has antioxidant properties, reducing energy consumption by 40% compared to conventional aerators.
  • It will not cause pore blockage, and has good chemical stability, and resistance to acid and alkali corrosion.
  • It has uniform bubble diffusion, small aeration bubble diameter, and large gas-liquid interface area.
  • It is non-magnetic, non-toxic, non-shedding, non-polluting, and has good biocompatibility.
  • It features good sealing performance, compact structure, not easy to damage, and is suitable for harsh working conditions.

Technical Specifications

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Table 2: Titanium Alloy Aerator Disc Technical specifications
Model DN-125 (Plate) DN-180 (Plate) DN-245 (Plate) DN-100 (Round) DN-150 (Round) DN-180 (Round)
External Diameter (mm) 125 mm 180 mm 245 mm 100 mm 150 mm 180 mm
Disinfection Area 0.15 m2 0.35 m2 0.5 m2 0.15 m2 0.35 m2 0.5 m2
Material Stainless Steel + Titanium Pure Titanium
Air Inlet Diameter 1/2" male thread (customizable)
EA ≥ 20%–30%
Max Pressure Internal withstand pressure ≤ 0.4 Pa, External pressure ≤ 0.6 Pa
Micropore Diameter 4 μm – 10 μm (customizable)

Applications

  • Including urban sewage, chemical industry, petrochemical industry, biotechnology, pharmaceutical industry, food industry, new construction and expansion of large water treatment plants, and renovation of old aeration tanks, etc.
  • Used for ozone aeration, aeration under high temperature conditions, and strong alkaline conditions.
A gas liquid mixing pump
  • Gas-liquid mixing pump is a horizontally installed self-priming gas-liquid mixing pump. It adopts a specially designed motor with a direct-coupling mechanism, and a standard motor shaft coupling connection form.
  • The pump's structure and performance are entirely based on imported foreign technology.
  • All flow passage components of the pump are precision cast from stainless steel materials.

Technical Specifications

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Table 3: Gas-Liquid Mixing Pump Technical Specifications
Model Flow rate (T/Hr) Water Input Size Water Outlet Size Power Voltage Head Of Delivery Speed
20QY-1 0.4–2.8 19.1 mm 12.7 mm 0.55 Kw 220V/50Hz 40 M 2900 r/min
25QY-2SS 1–3.5 25.4 mm 19.1 mm 1.1 Kw
40QY-6SS 3.5–8 38.1 mm 30.5 mm 3 Kw 380 V / 50 Hz 50 M
50QY-12 18 50.8 mm 38.1 mm 5.5 Kw

Applications

  • Supporting equipment for environmental protection, agriculture, animal husbandry, and aquatic products, etc.
  • Medical care, bioengineering, food, semiconductor equipment
  • Environmental protection systems for chemical plants, power plants, cement plants, paint factories, and wood factories
  • Industrial system support
Working Principle

PVDF Ozone Venturi Injector

Annotated diagram of PVDF ozone venturi injector working-principle

When pressurized liquid flows through a narrow area in the injector, the flow area decreases and the flow velocity increases. Under the action of high-speed water flow, a negative pressure is formed in the gas chamber inside the injector, allowing ozone to be strongly sucked in. The high-speed power of the water flow helps to refine the ozone bubbles, increasing the contact area between gas and water, thus achieving thorough mixing of ozone and water.

Titanium Alloy Aerator Disc

Annotated diagram of titanium alloy aerator disc working principle

The aerator disc is installed at the bottom of the treatment tank or reactor. It consists of multiple micropores. When ozone gas generated by the ozone generator is delivered to the ozone reactor, the micropores of the aerator disc can release the ozone gas into the water in the form of extremely fine bubbles. These tiny bubbles provide a large surface area, allowing for more thorough contact between the gas and water, and promoting the dissolution of gas in water.

Gas-Liquid Mixing Pump

Annotated diagram of gas-liquid mixing pump working principle

The gas-liquid mixing pump utilizes the negative pressure created at the suction port to draw in ozone through the air intake. The high-speed rotating impeller thoroughly mixes and agitates the liquid with the drawn-in gas. Due to the pressurized mixing within the pump, the gas fully dissolves in the liquid, achieving a dissolution efficiency of over 80%.

Videos
Downloads

Here are product catalogue and data sheet for your reference. more information just contact us.

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