Basis for Selecting Electrode and Lining Materials for Electromagnetic Flowmeters

Performance

Electromagnetic flow meters typically use Faraday's electromagnetic induction principle to measure the flow rate of fluids, so it is required that the electrode materials have good conductivity, corrosion resistance, and wear resistance. Choosing different electrode materials can be suitable for different application scenarios and fluid materials. At the same time, in order to protect the electrodes and sensors, lining materials are often used. The selection of lining materials mainly considers the corrosion resistance, wear resistance, and temperature of the medium. Correctly selecting electrode and lining materials can better meet the needs of fluid measurement and extend the service life of electromagnetic flowmeters.

A worker is polishing the lining material of an electromagnetic flow meter

Selection of Electrode Materials

Table 1: Selection Table for Electrode Materials of Electromagnetic Flowmeters
Material Corrosion Resistance
316L Applicable to:
  • Domestic water, industrial water, raw water well water, urban sewage
  • Weakly corrosive acids, alkalis, and salt solutions
Hastelloy B Applicable to:
  • Hydrochloric acid (concentration less than 10%), all concentrations of ammonium hydroxide alkaline solutions
  • Sodium chlorate (concentration less than 50%)
  • Phosphoric acid, organic acid
Not applicable: nitric acid
Hastelloy C Applicable to:
  • Mixed acid such as chromic acid and sulfuric acid
  • Oxidizing salts such as Fe++, Cu++, seawater
Not applicable: hydrochloric acid
Titanium Applicable to:
  • Salts, such as (1) chlorides (chloride/magnesium aluminum/calcium/ammonium/titanium, etc.) (2) sodium salts, potassium salts, ammonium salts, hypochlorite salts, seawater
  • Potassium chloride, potassium chlorate, silver chloride carbon solution with a concentration less than 50%
Not applicable: hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, barium cyanide alkaline solution
Tantalum Applicable to:
  • Hydrochloric acid (concentration less than 40%), dilute sulfuric acid, and concentrated sulfuric acid (excluding fuming sulfuric acid)
  • Chlorine dioxide, magnesium chloride, hypofluorous acid, sodium cyanide, lead acetate, etc.
  • Oxidizing acids such as nitric acid (including fuming nitric acid) and aqua regia with a temperature below 80°C
Not applicable: alkali/hydrofluoric acid
Platinum Applicable: almost all acid, alkali, and salt solutions (including fuming sulfuric acid and fuming nitric acid)
Not applicable: aqua regia, ammonium salts

Selection of Lining Materials

The selection of lining materials should be based on the corrosiveness, abrasiveness, and temperature of the measured medium.

Table 2: Selection Table for Lining Materials of Electromagnetic Flow Meters
Lining Materials Name Symbol Performance Maximum Operating Temperature Liquid Used Applicable Diameter
Rubber Chloroprene Rubber CR Moderate wear resistance, resistant to corrosion from low concentrations of acids, alkalis, and salts 80 °C Tap water, industrial water, seawater DN50 – DN2200
Polyurethane Rubber PU Excellent wear resistance, poor acid and alkali resistance 60 °C Pulp, mineral slurry, and other slurries DN25 – DN500
Food-grade rubber VULKODURIT Excellent wear resistance and stable chemical properties 100 °C Wine, beverages, and other edible liquids DN40 – DN1000
Fluoroplastics Polytetrafluoroethylene F4 or PTFE Chemically stable, resistant to boiling hydrochloric acid, sulfuric acid, aqua regia, and concentrated alkalis 180 °C Corrosive acidic and alkaline salt liquids DN25 – DN1200
Polytetrafluoroethylene, also known as Teflon FEP F46 or FEP Slightly inferior chemical properties compared to F4 120 °C Corrosive acidic and alkaline salt liquids DN15 – DN500
Soluble polytetrafluoroethylene PFA Similar chemical properties to PTFE, good resistance to negative pressure 200 °C Strongly corrosive media such as concentrated acids and alkalis DN10 – DN500

The above information provides details on the applicable media and operating temperatures for electrode and lining materials in electromagnetic flowmeters. You can choose the appropriate electrode and lining materials based on your fluid characteristics and operating environment. If you encounter any problems during the selection process, you can contact us, and we will do our best to assist you.